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coir mats
CREELMATS
A mat made of two or more chains, one tight and the other slack working as pile or binding, the pile being formed by cutting slack chain bent over a grooved iron rod suitably inserted between slack and tight chains.
Designation Slack Chain Tight Chain Weft Pile Construction dm Picks/ dm Pile Height-mm   Mass Gm/m2
Hand Loom Mats.   BC1   Beach.Vycome
/Alapat
Beach Beach Warp cut pile 9 24 22 4800
BC2 -- do do do do 9 24 25 5400
BC3 --- do do do do 9 25 28 6000
BC4 2 or 3 ply Jute do do do do 9 24 25 6000
BC5 Vycome vycome vycome Chavara/
Alapat
Warp Cut pile 9 22 28 6600
VC1 Vycome Vycome Alapat do Vycome do 9 25 22 5400
VC2 --- do do do do 9 25 25 6000
VC3 --- Vycome do do do 9 25 28 6600
VC4 2or3 ply jute do do do do 9 25 22 5400
VC5 do do do do do 9 25 25 6000
VC6 do 4or5ply jute 4or5 ply jute do do 14 40 19 5100
VC8 do do 3ply jute do do 17 52 13 4350
VC9 do do Vycome do do 16 43 16 4800
VC10 Spl. C-1 2ply jute Vycome Vycome Vycome Warp Cut pile 14 40 19 4200
VC 11 Spl. C-10 2ply jute do do Vycome & Fibre do 17 24 25 6300
VC 12 Spl. C-14 do do do Vycome(Centre) Wool (Border) do 9 28 19 5100
VC13* Spl. C-16 AnjengoA do do Anjengo A do 10 24 15 3965
* Unsheared and large size  mats having a minimum width of 100 cm.
 
POWERLOOM CREEL MATS
Powerloom Creel mats are woven in the rolls and then cut into required size

Constructional details of Power loom Creel Mats

Quality No. Slack Chain Tight Chain Weft Pile Chains/Ends Per dm. Picks per Dm. Pile Height-mm Mass Gm/m2
SPC 1 3 ply 2 ply 5 ply Vycome 9 28 18 5700
SPC 2 do 5ply do do 9 28 18 5700
SPC 3 do 2ply do do 9 26 20 5700
SPC 4 do 5ply do do 9 26 20 5700
SPC 5 do 5ply do do 9 26 20 6000
SPC 6 do Anjengo-M do do 9 26 20 6000
SPC 7 do do do do 9 26 24 6000
SPC 8 3ply Anjengo M 5ply Brown Fibre Yarn (Medium) 9 22 24 5600

 

SPC 9 do do do Vycome 9 26 28 7200
SPC 10 do do do Brown Fibre Yarn (Medium) 9 22 28 6000
SPC 11 do do do Brown Fibre Yarn(Medium) 9 22 20 5200
SPC 12 Anjengo A do Anjengo A Vycome 9 22 32 8000    

 

SPC13 Poly 700M/kg Anjengo-M 180M/kg Poly 700M/kg Quilandy 130 M/Kg & Poly 180 M/Kg. 9.5(tight 4.75 (slack) 21 40 11600
Note:-Brown fibre yarn shall of medium quality free from impurities and pith.
Tolerances permited: Tolerances as applicable to handloom mats of creel variety.
 
ROD AND ROD INLAID MAT  
General Characteristics:- A mat with pile formed by cutting two or more strands of yarn folded together and wound around a grooved iron rod along with the alternate ends of warp.
Constructional details:
Designation Type Of warp yarn Type Of Weft yarn Type Of Pile yarn Construction Ends Per dm. Picks per Dm. Pile Height-mm Mass Gm/m2
BR 1 Beach Or Vycome Beach Beach 2 X 2 9 9 25 4200
BR 2 do do do 2 X 2 9 11 28 4800
BR 3 do do do 2 X 1 10 11 25 4800
BR 4 do do do 2 X 1 10 13 28 5400
BR 5 do do do 3 X 2 10 9 28 5400
BR 6 do do do 3 X 2 10 9 32 6000
BR 7 Beach/Vycome Beach Beach 3 X 1 10 11 28 5400
BR 8 do do do 3 X 1 10 12 32 6000

 

BR 9 do do do 3 X 1 10 13 35 6600
BR 10 do do do 3 X 1 10 13 38 7200
BR 11 do Beach/

Kallai

Chavara/ Alapat 2 X 1 9 9 32 6000
BR 12 do Chavara/Alapat do 3 X 1 9 10 32 6600
BR 13 (Spl R- 15) do Beach Beach 4 X 1 10 11 38 7200
BR 14 (Spl.R- 16) Beach do 2 strands beach 2 strands Vycome 4 X1 10 10 35 6600
BR 15 (Spl R 1) Beach/Vycome do Beach 3 X 3 10 8 32 5100
VR 1 Vycome Vycome Vycome 3 X 1 10 12 32 7200
VR 1D* do do do 4 X 1 10 12 40 8400
VR 2 do do do 4 X 2 10 9 32 7200
VR 3 do do do 4 X 1 10 10 32 7200
VR 4 do do do 4 X1 10 11 35 7800
VR 5 do do do 4 X 1 10 11 38 8400
VR 6 do do dp 4 X 1 10 12 41 9000
VR 7 (Spl R -7) do do do 6 X 1 12 13 35 7800
VR 8 @

(Spl R

-19)

Tight-Vycome Slack- Vycome do do ---- 12 20 ------- 5490
TR 1 Vycome T.Vycome/Vycome T.Vycome 3 X 1 10 9 32 7200
TR 2 (Spl R-4) Vycome/ Beach do do 3 X 2 10 8 32 6600
RR 1

(Sp.R-12)

Vycome/Alapat Vycome Aratory 4 X 1 10 12 32 7200
LR 1 (Spl.R 8) Vycome do Alapat 4 X 1 10 10 32 7200
 
FIBRE INLAID
Designation Type Of warp yarn Type Of Weft yarn Type Of Pile yarn Construction Ends Per dm. Picks per Dm. Pile Hight-mm

 

Mass Gms/m2
BR 1 Beach/ Vycome Beach Beach 2 X 2 10 10 28 5400
BR 2 do do do 2 X 2 11 11 32 6000
BR 3 do do do 3 X 1 11 11 28 6000
BR 4 do do do 3 X 1 11 11 32 6600
BR 5 do do do 3 X 1 11 11 35 7200
BR 6 (Spl.RL 1) do do do 3 X 2 11 11 28 6000
BR 7 (Spl RL 10) do do Beach/ Alapat/ T.Vycome 3 X 1 10 11 35 7200
VR 1 Vycome Vycome Vycome 4 X 1 11 12 32 7800
VR 2 do do do 4 X 1 11 12 38 9000
TR 1 (Spl.RL 12) do do T.Vycome 3 XC 1 10 10 35 7800
RR 1 (Spl RL 8) do do Aratory 4 X 1 10 12 38 8400
LR 1 (Spl RL 11) Vycome/ Alapat Vycome Alapat 4 X 1 10 11 38 8400
Spl RL 9 Vycome do Vycome 4 X 1 11 12 28 7200
 
YARN INLAID
BRY 1
(BRIY 1)
Beach/ Vycome Beach Beach 3 X 1 11 12 32 6000
BRIY 2 do do do 3 X 1 10 12 28 5400
*Manly for defense use

@ A mat having the rod construction basically but has the features of fibre mat since it has slack and tight chains. The pile is uncut and hence it has the appearance of loop mat also.
NOTE: The construction 2 X 2, for example, implies that the pile is formed by two strands of  Coir yarn working as one and the weft comprising of two strands of coir yarn is  Inserted between two rows of pile.
 
FIBRE MAT 
General Characteristics:- A mat made up of two chins, one tight and other binding, the pile being formed by insertion of tufts of coir fibre on alternate strands of tight chain.
Constructional details
Designation Slack chain Tight Chain Weft Pile Construction. Ends per Dm. Picks per dm

 

Pile Hight mm Mass Gms/m2
FM 1 ---- Vycome/ Alapat Vycome Fibre Grade 1 or 2 Inserted fibre 12 12 31 7800
FM 2 Vycome/ Alapat/
Anjengo
Vycome/ Alapat/
Anjengo
do Retted Fibre Gr.1 or 2 do 12 12 28 7800
FM 3 do do do do do 14 14 32 8400
FW 1 Vycome do do Wool border + retted fibre at centre do 14 15 19 (border) 28 (Inside) 6600
FW 2 Vycome Alapat/ Vycome do Retted Fibre & wool do 12 12 35 10200
 
BIT MATS 
Genaral Characteristics: A mat with the pile formed by insertion of bits of yarn on every alternate strands of chain.
Designation Warp Weft Pile Construction. Ends per Dm. Picks per dm Pile Hight mm Mass Gms/m2
BB1 Beach/ Vycome Beach Beach

Bits

Inserted Yarn bits 9 9 32 6600
VB1 Vycome Vycome Vycome Bit do 9 9 35 7800
AB1 do do Hard Twisted Yarn bits do 9 9 35 8400
 

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