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COIR MATTING
Two treadle plane weave
Definition:
In this weave, each warp thread gets interlaced alternatively over and under by successive weft thread that is, when the odd ends are up even ends are down and Vice versa. Both sides of matting present the same appearance and matting is, therefore, reversible.
 
Designation Type of warp yarn Approximate Scorage of warp yarn Ends/ dm Type of weft yarn Picks/ dm Mass Kg/m2
M2A1 Anjengo 15 33 Vycome/beach 11 1.50
M2A2 Anjengo 14 31 do 11 1.55
M2A3 do 13 29 do 10 1.62
M2A4 do 12 27 do 9 1.70
M2R1 Aratory 15 33 do 11 1.42
M2R2 do 14 31 do 11 1.47
M2R3 do 13 29 do 10 1.55
M2R4 do 12 27 do 9 1.62
M2V1 Vycome 15 33 Beach/Vycome 9 1.35
M2V2 do 14/13 30 do 9 1.42
M2V3 do 12 27 do 9 1.52
M2V4 (S2M3) do 11 22 Vycome/Beach 9 1.25
M2V5 (S2M  10) Vycome thin ----- 36 Vycome thin 12 1.10
M2B1 Beach 11/10 22 beach 9 1.30
M2B2 do 9 20 do 9 1.40
M2Q1 (S2M 11) Quilandy ---- 17 Aratory 6 1.85
S2M4 Anjengo 13 19 Vycome 10 1.40
S2M 12 Anjengo M ---- 21 Vycome 8 2.30
PM2 A 1 (P2 A1)   Anjengo 13 28 Vycome 13 1.70
PM2 A2 do 12 26 Aratory/Vycome 13 1.80
PM2 A3 (P2 A6) do 15/16 42 Anjengo 11 1.70
PM2Q1 (P2 A2) Quilandy/ Ashtamudy 10 22 Vycome 10 2
PM2Q2 (P2A3) do 9 16 do 7 1.80
PM2 Q3 (P2A4) Quilandy 9 21 do 17 2.40
P2A7 Mangadan K 11 23 do 10 2.10
P2A8 (2 X 1) Anjengo A 15 36 Anjengo A 12 1.60
 
TWO TREADLE BASKET WEAVE
Definition:-This weave is the same as that of two treadle plane weave, both warp wise and weft wise (vertically and Horizontally) but two or more strands of coir yarn work together in the same order. This enables the production of attractive patterns in both stripes and check (tile). Both sides of the matting have the same appearance and the matting is, therefore reversible.
Designation Type of warp yarn Approximate Scorage of warp yarn Ends/ dm Type of weft yarn Picks/ dm Mass Kg/m2
M2BA1 Anjengo 15 30 Anjengo/Aratory 17 1.72
M2BA2 do 14 28 do 17 1.80
M2BA3 do 13 26 do 16 1.82
M2BA4 do 15 30 Vycome 17 1.62
M2BA5 do 14 28 do 17 1.68
M2BA6 do 13 26 do 16 1.72
M2BA7 (S2BM1) do 16 34 Anjengo 17 1.62
M2BA8 (S2BM3) Anjengo M 12 25 Anjengo M 12 2.62
M2BR1   Aratory 15 30 Aratory 17 1.68
M2BR2 do 14 28 do 17 1.72
M2BR3 do 13 26 do 16 1.80
M2BR4 do 15 30 Vycome 17 1.58
M2BR5 do 14 28 do 17 1.62
M2BR6 do 13 26 do 16 1.68
M2BV1 Vycome 14 28 do 16 1.47
M2BV2 do 13 26 do 16 1.52
M2BV3 do 12 24 do 15 1.58
M2BB1 Beach 10 20 Beach 15 1.38
M2BQ1 (S2BM7) Quilandy 10 20 Quilandy 15 2.80
PM2BA1 Anjengo 12 30 Vycome 16 2
PM2BA2 (P2BA2) do 14 32 Anjengo/Aratory 18 2.20
PM2BA3 (P2BA3) do 14 28 do 16 2
PM2BA4 (P2BA4) do 13 28 Anjengo loose twist 14 1.80
PM2BA5 do 16 32 Anjengo 22 2
PM2BA6 do 15 32 do 21 1.80
PM2BA7 (P2BA8) do 15 36 Anjengo(16 score) 18 1.80
PM2BQ1 Quilandy 9 10 Anjengo 16 2.10
 
Note:-Special minus tolerance for 5% is not allowed for M2BQ1 (S2BM7) as the mass fixed is for beach yarn matting
 
THREE TREADLE WEAVE
Definition:- This is weave is employed to obtain a thick and better looking matting than the two treadle one. This type of weave produces a diagonal or herring bone effect. As the twill lines are formed on one side only of the fabric, this matting is non reversible. The use of this weave is principally for manufacture of plain and solid coloured mattings.
Designation Type of warp yarn Approximate Scorage of warp yarn Ends/ dm Type of weft yarn Picks/ dm Mass Kg/m2
M3A1 Anjengo 16 35 Vycome/Beach 11 1.58
M3A2 do 15 33 do 11 1.62
M3A3 do 14 31 do 11 1.68
M3A4 do 13 29 do 10 1.75
M3A5 do 12 27 do 10 1.82
M3A6 (S3M2) do 16 40 Vycome/Alapat 11 2
M3A7 (S3M4) Anjengo 15 31 Vycome/Beach 11 1.52
M3A8 (S3M9) do 13 (50%) 17 (50%) 36 Anjengo 19 1.9
M3R1 Aratory 16 35 Vycome/Beach 11 1.5
M3R2 do 15 33 do 11 1.55
M3R3 do 14 31 do 11 1.60
M3R4 do 13 29 do 10 1.68
M3R5 do 12 27 do 10 1.75
M3C1 Ashtamudy 11 24 do 9 2.08
M3V1 Vycome 14 31 do 10 1.40
M3V2 do 13 29 do 9 1.45
M3V3 do 12 27 do 9 1.52
M3B1 Beach 10 22 Beach 9 1.40
PM3A1 (P3A1) Anjengo 13 28 Anjengo 14 1.80
PM3A2 (P3A2) Anjengo(50%) & 2ply Aloe thin(50%) 18 (Anjengo) 42 Anjengo (18 score) 24 1.85
 
FOUR TREADLE WEAVE
Definition:-In this type of weave the twill lines are formed on both sides of the fabric and the matting is, therefore, more ornate in appearance and reversible. It is used for the production of superior quality of mattings in a variety of pattern such as reversible twill, reversible herring bone, reversible diamond etc.
Designation Type of warp yarn Approximate Scorage of warp yarn Ends/ dm Type of weft yarn Picks/ dm Mass Kg/m2
M4A1 Anjengo 15 33 Vycome 13 1.7
M4A2 do 14 31 do 13 1.75
M4A3 do 13 29 do 13 1.82
M4A4 do 12 27 do 13 1.90
M4A5 (S4M4) do 13 32 do 15 2.13
M4A6 (S4M11) do 14 31 Anjengo/Aratory 14 1.82
M4R1 Aratory 15 33 Vycome 13 1.62
M4R2 do 14 31 do 13 1.68
M4R3 do 13 29 do 13 1.75
M4R4 do 12 27 do 13 1.82
M4V1 Vycome 14 31 do 12 1.47
M4V2 do 13 29 do 12 1.55
M4V4 (S4M22) Vycome thin 20 40 do 17 1.85
M4Q1 (S4M17) Quilandy 9 20 Quilandy 9 2.62
M4Y1 (S4M13) Beypore 6 14 Beypore 17 2.80
PM4A1 (P4A1) Anjengo 13 30 Vycome 16 1.95
PM4A2 (P4A2) do 14 32 Vycome/Aratory 17 2.20
PM4A3 (P4A3) do 14 28 do 16 2.00
PM4A4 P4A4) Anjengo M/ Mangadan K (2/3) & sisal(1/3) 13 26 Vycome 17 1.96
PM4A5 (P4A5) Anjengo M/ Mangadan K (2/3) & sisal (1/3) 13 25 Vycome 16 1.80
PM4A6 (P4A6) Anjengo M 13 29 do 12 2.20
PM4A7 (P4A7) Angengo 12 28 do 14 1.80
PM4A8 (P4A8) do 16 32 Anjengo 22 2.00
PM4A9 (P4A9) do 15 32 Anjengo 21 1.80
PM4A10 (P4A10) do 12 27 Vycome 14 2.20
PM4A11 (P4A12) Anjengo 11 28 Aratory/Vycome 15 2.10
PM4A12 (P4A13) Ajjengo/ Quilandy 13/9 11 Aaratory 13 1.10
PM4Q1 (P4A11) Quilandy 9 10 Anjengo 16 2.10
 
MESH MATTINGS (GEO TEXTILES)
Definition :- A matting of two treadle weave in construction with difference that the warp and weft strands are positioned at a distance to get mesh effect.
Designation Type of warp yarn Approximate Scorage of warp yarn Ends/ dm Type of weft yarn Picks/ dm Mass Kg/m2
MMA1 (H2 M1) Anjengo 14 9 Vycome 8 0.650
MMA2 (H2M4) Anjengo 12 19 Aratory 11 1.400
MMA3 (H2M8) do 12 11 do 7 0.700
MMA4 (H2M9) do 11 13 do 7 0.900
MMA5 (H2M10) do 11 18 Anjengo 9 1.300
MMR1 H2M3 Aratory 15 14 Aratory 14 0.875
MMV1 H2M5 Vycome 13 9 Vycome 8 0.740
MMV2 (H2M6) Vycome 12 4.6 Vycome 4 0.400
MMB1 H2M2 Beach 9 8 Beach 7 0.700
MMY1 (H2M7) Beypore ------- 4 Beypore 6 1.250
 
Note:-

MMA2(H2M4) In this matting, the warp threads are arranged in group of three strands.

MMR1(H2M3) In this matting, the warp and weft threads are arranged in pairs, each warp Strand is woven alternately with the adjacent strands.

MMA5(H2M10) In this matting the warp strands are arranged in group of 6 strands leaving A gap of 1 cm between each group. After 6 such group 4 jute strands are Provided to protect the warp after cutting. A gap of 1.5 cm is provided After the jute strands to facilitate cutting of matting in strips of 20 cm width

MMB1(H2M2) In this matting extra warp strands are allowed to reinforce over a width of 2 Inch at both sides, when the width of matting is 36 inch and less. Above 36 Inch width a reinforcement of 4inch width at the centre and sides of the Matting is allowed.
 

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